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Shovels - Komatsu Shovels - PC4000 Super Shovel

Earthmovers ---> Shovels Manufacturer Companies  --> Komatsu Shovels -->  PC4000 Super Shovel



                                                                                                                            

Features :-  Komatsu Shovels  -  PC4000 Super Shovel

Komatsu Technology and Expertise
Machines innovatively developed for high production, safety, and with environmental responsibility.
• Quality management ISO 9001 certified
• Environmental management ISO 14001 certified
• High consistent quality through continuous investment in personnel, design and manufacturing systems and processes
Sustained High Production
Designed for more tons per hour
• Powerful digging forces
• Ease of bucket filling
• Proven attachment design
• All cylinders mounted under shovel attachment for additional protection
• Buckets and Wear Packages to suit all densities and ground conditions
Time-Proven Structures
Extended structural reliability is proven
• Robust structural design developed from field experience and finite analysis expertise
• Optimum use of castings at key points throughout the structure of the machine
Extended Life Undercarriage
Lower operating costs
• Big diameter rollers, idlers, and sprockets
• Large surface area and detailed hardening reduces wear
• Hardened track link pin bores
Large Comfortable Cab
•Low internal noise level
•New generation viscous cab mounts
•Comprehensive climate control with pressurized filtered air ventilation and air conditioning
•High specification multi-adjustable air suspension seat for full shift comfort
•Well elevated giving good all round view
VHMS Vehicle Health Monitoring System
Provides real time and stored information about the operating status of the machine
•Touch controlled color monitor screen with continuous display
•Service messages in data, snap-shot and trend analysis format with battery back-up security
•Automatic engine shut-down for critical malfunctions
•Data download capable, either to a laptop computer or by wireless link
Powerful Diesel Engine
Single Komatsu SDA16V160.
•Rated 1400 kW 1875 HP at 1800 rpm
•Electronic engine management
•Time saving options are standard: Centinel Engine Oil Management System, Engine Reserve Oil Supply System, and Eliminator Oil Filter System
•Low engine emission levels meet EPA Tier 1
Easy Maintenance
Simple, common-sense design provides quick easy access to all major components.
• Generous walk-through gangways throughout the platform and around the power train
• Enclosed, internally lit, engine and pump house
• Automatic central lubrication
• Swing-out hydraulic oil coolers enable complete and regular service
• Ground-level access to hydraulically powered swing-down service arm with Wiggins connections






Specifications  :-  Komatsu Shovels  -  PC4000 Super Shovel

Engine

The integrated engine oil and filter system extends service intervals. This combines the oil stabilising systems, Reserve and Centinel, with the Eliminator self cleaning oil filter to extend, with oil analysis, the oil change interval to 4000 hours.
The high capacity engine radiator is cooled by a hydraulically driven fan for superior cooling efficiency and requiring little maintenance.


Make and model

 

Komatsu SDA16V160

Type

 

4-cycle, water-cooled, direct injection

Aspiration

 

Turbocharged and aftercooled

Number of cylinders

 

16

Rated brake power @ 1800 rpm

1,875 HP

1400 kW

Governor

 

All-speed, electronic



Hydraulic system
The power train consists of one main drive. Diesel engine or electric motor can be supplied. One gearbox drives four identical pumps which draw hydraulic oil from an unpressurized hydraulic tank. Open circuit hydraulics provide maximum cooling and filtering efficiency.

Two hydraulically powered Lincoln single line automatic lubrication systems are provided as standard, complete with time and volume variable controls. Activity and malfunction events are linked to the VHMS . The central lube grease system is supplied from a refillable 200 litre 53 gal. barrel. A second, identical system supplies open gear lubricant to the swing ring teeth through a lube pinion. Replenishment of the containers is through the Wiggins connections on the service arm (diesel version). Electric Version only fitted with Wiggins connections..


The large welded steel cab incorporating the ISO 3449 FOPS structure is vibration isolated with 18 viscous combination pads and sound insulated to below 70db(A). It is equipped with automatic climate control and is pressurized. The operators seat is air suspended, electrically heated and has a lap seat belt. There is a fold away trainer’s seat.

Rated flow (total output)

1,094 U.S. gpm

4140 ltr/min

Relief valve setting

4,495 psi

310 bar

Swing flow rate

420 U.S. gpm

1590 ltr/min

High pressure in line filters
one per pump located at the valve blocks

 

200 microns

Full flow return line filters (5 double)
at head of hydraulic tank

 

10 microns

Case drain return line filters (one double element)

 

3 microns

Hydraulic oil tank

1,030 U.S. gal

3900 ltr

Hydraulic system

1,560 U.S. gal

5900 ltr

Fuel

1,690 U.S. gal

6400 ltr

Engine coolant

125 U.S. gal

475 ltr

Engine oil (sump)

76 U.S. gal

290 ltr

Centinel engine oil make up tank

153 U.S. gal

580 ltr

Air Conditioner

34,120 Btu

10 kW

Heater/Defroster

34,120 Btu

10 kW

Shoe Width:

Operating Weight:

Ground Pressure:

47'' / 1200 mm backhoe

860,000 lb / 390 t

33.0 psi / 23.2 N/cm²

59'' / 1500 mm backhoe

870,000 lb / 395 t

26.8 psi / 18.8 N/cm²

Shoe Width:

Operating Weight:

Ground Pressure:

47'' / 1200 mm front shovel

838,000 lb / 380 t

32.2 psi / 22.6 N/cm²

59'' / 1500 mm front shovel

850,000 lb / 385 t

26.1 psi / 18.4 N/cm²

VHMS is designed for Komatsu mining equipment to provide real- time and stored information about the status of the operating machine. A touch-sensitive, flat-screen, color monitor gives a continuous display or can be activated to provide operator or service data. Non-serious and critical faults are automatically announced, while for major malfunctions the engine is also shut down. The integrated digital storage provides a full event history, which can be downloaded by laptop computer or by wireless link. The ability to provide real-time service information as messages, snapshot, or trend data automatically to mine control programs can improve mechanical utilization and reduce costs. The comprehensive diagnostic data will assist in predicting or reducing downtime. 
PC 4000 Backhoe: Operating weight including 9750 mm 32'0" boom, 4500 mm 14'9" stick, 22 m3 29.0 yd3 backhoe bucket, operator, lubricant, coolant, full fuel tank, and standard equipment. 

PC 4000 Front Shovel: Operating weight including 7150 mm 23'6" boom, 4900 mm 16'1" stick, 22 m3 29.0 yd3 shovel bucket, operator, lubricant, coolant, full fuel tank, and standard equipment.

Swing System

Hydraulic motors and drives

 

2

Swing brake, service

 

Hydraulic brake

Swing brake, parking

 

Wet, multiple-disc

Swing ring teeth

 

External

Swing speed (maximum)

 

4.0 rpm

Under Carriage

Undercarriage consists of one center carbody and two track frames, each attached by four large diameter hardened pins.

Center frame

 

H-type

Track frame

 

Steel box-section



Standard Equipment  :-  Komatsu Shovels  -  PC4000 Super Shovel

Hydraulic mining shovel with diesel drive will comprise:
Front Shovel Attachment
23'6'' / 7.15 m boom and 16'1'' / 4.9 m stick complete with cylinders; 28.0 yd³ / 21.0 m³ (SAE 2:1) shovel bucket with ESCO teeth and lip system.
OR
Backhoe Attachment 
32'0'' / 9.75 m boom and 14'9'' / 4.5 m stick with 29.0 yd³ / 22.0 m³ (SAE 1:1) bucket.
Crawler Undercarriage
Heavy-duty shovel type undercarriage consisting of center carbody and 2 heavy box-type track frames, each having 7 bottom rollers, 3 top rollers, and 47" / 1200 mm cast steel track shoes. Hydraulic track adjustment and parking brake provided.
SuperStructure
Main frame mounted over externally toothed swing ring carries the main drive module, including Komatsu SDA16V160 diesel engine,oil and fuel reservoirs, counterweight, operator's cab, and base.
Lighting
8 Xenon high-performance working lights.
11 service lights throughout platform.
Operator's Cab
Fully enclosed steel cab which incorporates the ISO 3449 standard FOPS structure and CARRIER SÜTRAK air-conditioning unit. Mounted on viscous pads. GRAMMER fully suspended seat with lap belt. Fold-away auxiliary seat. Full selection of controls, switches, and VHMS (Vehicle Health Monitoring System). Joystick and pedal-operated controls are electric over hydraulic. Windshield wash wiper with two-speed and intermittent operation (reservoir 7 ltr 1.8 gal). AM-FM radio. Washbasin with running water (reservoir 50 ltr 13 gal). Refrigerator and storage cabinets. Left and right hand sliding windows. All windows tinted parsol green.
Lubrication
LINCOLN central lubrication for basic machine, attachment, and bucket. 53 gal / 200 ltr refillable barrel.
LINCOLN automatic pinion lubrication system for swing circle teeth with 53 gal / 200 ltr refillable barrel.
WIGGINS service center mounted on a hydraulically powered swing-down arm for fill of fuel, engine oil and coolant, hydraulic oil, grease, cab water, and the evacuation of coolant, and hydraulic and engine oils.
Accessories
● Acoustic reverse travel alarm
● Hydraulically actuated ground access ladder
● Electric air horn


Optional Equipment  :-  Komatsu Shovels  -  PC4000 Super Shovel
 
59’’/ 1500 mm Track shoes
Cable reel (electric version)
Electric Drive
Extra or alternative, lighting
Fire Suppression System
Generator set
Low temperature Package

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